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PERFORMANCE ENHANCEMENT SERVICES
FOR THE CEMENT INDUSTRY

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Highlighted Projects

Services Offered
Civil & Structural Assessment
Our civil and structural design experts are known for providing timely, innovative and cost effective solutions for rectifying structures in distress, enhancing loadbearing capacities of existing structures and modifying buildings for changed conditions. An intuitive understanding of building materials, contemporary software platforms and strong analytical skills are synergistically amalgamated to deliver optimum results.
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Capacity Balancing

Our specialists have been helping existing cement plants increase their production level by proper balancing of installed equipment. This service includes an in-depth study of the existing plant & equipment to identify intrinsic capacities and weak-spots and the recommendation of measures to achieve optimum plant capacity. Subsequently our specialists assist in the implementation of the recommended measures.
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Plant Modifications & Upgradation

Our experts help our customers to establish a technological advantage by adopting the latest technical developments in the industry, while undertaking modernisation/ modification/ upgradation projects. Our services for such projects are comprehensive and are custom-designed to deliver the most effective engineering solution.
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Co-generation & Use of Waste Heat for Captive Power Plant

Our specialists identify the potential sources of waste heat in the plant and conduct feasibility studies for their appropriate utilisation in a Captive Power plant. This service was introduced to harness the substantial thermal energy contained in the waste gases let out through the kiln, cooler and DG set stacks.
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Use of Alternative/ Waste Derived Fuel

Our experts assist customers in identifying the sources for wastes which can be used to replace conventional fuels such as coal, lignite and oil. They further help them in concluding supply contracts and set up requisite facilities to collect, transport, process and use these wastes in the plant. The primary objective, of course, is to minimise fuel costs.

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Operations Optimisation 

Our process specialists assess the status of plant productivity by conducting a performance audit of plant operations, benchmarking it against other operating units and suggesting optimisation measures to improve capacity utilisation and energy conservation. Environmental audits are also conducted to identify gaps in pollution control and other environmental protection components and suggesting solutions for eliminating weak-spots and 

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Cost Optimisation in Plants & Mines

Employing tools such a modified 6M Ishikawa diagram and activity-cost matrix, our specialist analyse each and sub-element consisting costs, ...................................................................... 

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Maintenance Management Systems

Our specialists provide assistance in the development and installation of a suitable maintenance management system covering aspects of both predictive and preventive maintenance. A thorough maintenance audit is carried out and a system is derived from the audit results. An appropriate trade-off is effected between the inventory holding of spares and the opportunity cost of equipment downtime.

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Strategic Marketing Services

This service is aimed at conducting a thorough market function audit and thereafter formulating marketing strategies with respect to product mix, prices, distribution including exports, segmentation and positioning, promotion, marketing organisation, market information and co-operative ventures.

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Strategic Human Resources Development Services

Our specialist help the customer in instituting need-based changes in the different HR components in the organisation and developing the organisation's most valuable asset - the people. The coverage, in this service includes a penetrative situation analysis and the building of human resources strategies in the areas of organisation structure, manpower planning, human resource system, master training plans and external linkages.

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Organisation Development Services

Tools including METAPLAN, Ishikawa Diagram, Force Field Analysis, Random Alphabet Technique, Role Plays, Case Studies, Simulation Exercises, etc. are used to provide services which include output-oriented workshops, documented solutions and sharpening leadership & team-building skills.

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