| 1.70 mio tons per annum Jaypee Bela Cement, Rewa, Madhya Pradesh, IndiaJaiprakash Industries Limited (JIL) with diversified business
portfolios, like Construction, Hydro-Power, Hotels and Cement manufacturing, is amongst
the fastest grown companies in India having a turn over of about 400 mio US $. Holtec
first associated with JIL for setting up their first cement unit (JRC-I) of 1.0 mio tpa in
1983 and went on for setting up their two more units viz. JRC-II of 1.5 mio tpa in 1988
and JBC of 1.70 mio tpa in 1993.
Owner
Jaiprakash
Industries Limited
Consultant
Holtec Consulting
Private Limited, India
Supply of Main Machinery
F.L.Smidth,
Denmark & Larsen & Toubro, India
Loesche, Germany & Cimmco Birla Ltd. India
Special Features
Use of fly ash for production
of fly ash based cement
6 Stage PH/PC with CFG cooler
One of the largest VRM (LM 56.4 – 400 tph) for raw material
grinding
Emergency raw material grinding in one of the Cement Mills
Interchangeability of captive power with another group plant
– JRC-II
Stringent pollution control measures comprising Bag House for
Kiln/Raw Mill
(< 50 mg/Nm3), ESP’s for Cooler, Coal Mill & Cement Mills and about
35 Bag Filters in the plant.
Implementation of quality control in mining operation through
Quarry Scheduling and Optimisation for the first time in the country, resulting in
consistent homogenized mined limestone with optimal use of reserves. |
Scope
of Consulting Services
Strategic location services and
Techno-economic Feasibility Study
Raw Material identification/Management
Environmental Studies & Clearances
Preparation of Statutory Mining Plan
Computer Aided Deposit Evaluation and Quarry Scheduling &
Optimization
Geo-technical Investigation
Basic Engineering, Procurement, Detailed Engineering &
Inspection
Project Implementation & Management
Supervision of Construction, Erection, Trial Runs and
Commissioning
Key Project Data
Quantities |
Excavation |
200,000 m3 |
RCC |
70,000 m3 |
Reinforcement Steel |
11,000 T |
Structural Steel |
6,000 T |
Power Cables |
200 Km |
Control Cables |
270 Km |
Utility Piping |
15 Km |
Project Drawings |
1650 nos. |
Suppliers |
80 nos. |
Execution Agencies |
25 nos. |
Main Equipment/Storages |
Crusher |
900 tph |
Raw Mill |
400 tph |
Raw Meal Silo |
23,500 T |
Kiln |
4,500 tpd |
Clinker Silo |
38,000 T |
Coal Mill |
55 tph |
Cement Mills |
2 x 170 tph |
Cement Silos |
4 x 8,000 T |
Packing Plant |
5 x 90 tph |
Achievements
Clinker production 115-130% of the
rated capacity
Specific investment of 75 US $ against
budgeted 85 US $
Clinkerization Section commissioned in 23
months
Specific Power consumption 90 Kwh/t cement
Specific Heat Consumption 690 Kcal/Kg
clinker
SATISFIED CUSTOMER
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