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Engineering, Procurement, Site Services, Project Management


1.1 mio tons per annum Cement Project at Rani Meyyammai Nagar, Karikkali Village, Dist. Dindigul, Tamil Nadu, India

The present day industrial environment is fast changing and so are customer expectations. The faith reposed by Chettinad Cement Corporation Limited (CCCL) to his Consultant (Holtec) threw several new challenges for Holtec to meet customer’s expectations.

Holtec’s multiple strengths were fully demonstrated and established during the initial phase of the project.

Consultant

Holtec Consulting Private Limited, India

Supply of Main Machinery

F.L.Smidth, Denmark & Larsen & Toubro, India

Loesche, Germany & Loesche, India and EEL

 

Special Features

Following have been adopted for the first time in Indian Cement Industry.

  • Intelligent Motor Control Centres
  • Numeric Relays for Control & Protection
  • Common Data Highway Bus
  • HT variable frequency convertors for speed regulation of fans.

which will result in increased flow of information with reduced hardware, time saving in plant commissioning and effective utilisation of energy monitoring system.

 

Owner

Chettinad Cement Corporation Limited

Scope of Consulting Services

  • Techno-economic Feasibility Study
  • Option Study and assistance in investment decision
  • Environmental Studies & Clearances
  • Basic Engineering, Procurement, Detailed Engineering & Inspection
  • Project Implementation & Management
  • Supervision of Construction, Erection, Trial Runs and Commissioning

Key Project Data

Plant Capacity

1.1 mio tpa

Main Equipment/Storages

Crusher

800 tph

Raw Mill

290 tph

Raw Meal Silo

15,000 T

Kiln

3,200 tpd

Clinker Silo

40,000 T

Coal Mill

25 tph

Cement Mills

185 tph

Cement Silos

2 x 7,500 T

Packing Plant

2 x 180 tph

Achievements

  • "Option Study" prepared within 10 days to facilitate investment decision by CCCL Board.
  • Holtec’s assistance resulted in project appraisal by financial institutions in single sitting.
  • Scheduled completion within 21 months from project appraisal (as against 21 months from main machinery order placement)
  • During a span of two months, all activities right from notice inviting tenders upto order placement for main machinery were completed.
  • Civil works contract finalised in 10 days on account of Holtec’s extensive data base.
  • Release of civil construction drawings started within one month of main machinery order placement
33 greenfield project engineering and management assignments executed

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Last modified: October 31, 2000