Delivery Method

Engineering Consultant

Project

Binani Cement
1.7 mio tpa plant
Pindwara, Rajasthan

Owner

Binani Zinc Ltd

Main Machinery

Larsen & Toubro, Mumbai,
In association with FLS, Denmark

Completion Date

30th June 1997

Project Cost

INR 5,720 Million

Holtec Consulting Pvt Ltd, under contract to Binani Zinc Industries, were responsible for detailed engineering and project management of the 1.7 mio tpa cement plant, installed at Pindwara, Rajasthan.

As project engineers Holtec performed the following work within 21 month project schedule.

• Basic engineering for the plant from process technological considerations.
• Procurement of plant machinery and equipment under shopping mode (involving total of 18 packages)
• Procurement of services for construction and erection (involving total of 6 packages).
• Detailed engineering for the project encompassing civil , mechanical , electrical and control & instrumentation disciplines. Holtec released over 1200 drg's and processed over 2000 drgs from various suppliers for the project.
• Provide designer's supervision during construction, erection, trial runs and commissioning phases.
• Project management of entire project covering procurement, expediting, construction and trial phases.

Project Brief

Crusher	:	1,200 tph	:	Impactor Single stage
Raw Mill	:	375 tph	:	ATOX 42.5, VRM
Raw Meal Silo	:	21,000 t	:	CF Silo
Preheater	:	4,750 tpd	:	Six stage
Kiln	:	4,750 tpd	:	4.55 m x 68 m Lg.
Cooler	:	4,750 tpd	:	CFG
Coal Mill	:	45 tph	:	ATOX 22.5, VRM
Clinker Silo	:	45,000 t	:	RCC
Cement mill	:	2 x 150 tph	:	Ball Mill
Cement Silo	:	4 x 7,500 t	:	RCC
Packer	:	3 x 180 tph	:	Electronic

Salient Points

• Limestone has to be mined from hillocks. Crusher is located at foot of a hillock. Crushed limestone transported to plant (1.2 km away) with single long distance belt conveyor.
• Plant layout to be prepared in terraces, elevation difference being 42 m between preblending storage and packing plant.
• Single overhead utility bridge provides space for all cables, pipes etc